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EBR Series Siab Shear Homogenizer

● The stator and rotor is fine forging, linear cut forming, claw-type, two -way suction, high efficiency circulation, no dead corner.

● The stator and rotor is after special heat treatment, the abrasion resistance is 2-3 times than the ordinary stainless steel.

● The key parts are after grinding processing, the combination between stator and rotor reach American level standard.

● The rotating part is after the dynamic and static balance test, so that ensure the stability at condition of high speed rotation, reduce the noise, prolong the service life.

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ELE 26 years focusing on the industry, with the effort to keep improving and upgrading, the machine technique is very mature and quality is very stable. 


Nrog ELE cov tshuab ua kom zoo dua qub thiab ua haujlwm zoo, siv sijhawm ua haujlwm tsawg kom tau txais cov khoom lag luam ruaj khov thiab ntev dua emulsified.


Txhawm rau siv tus nqi zoo tshaj plaws los yuav cov qib siab tshaj plaws ntawm kev ua tau zoo thiab kev ua haujlwm ntawm cov khoom, uas tuaj yeem yog qhov txaus siab tshaj plaws kev yuav khoom rau cov neeg siv khoom.


ELE High Shear Homogenizer suav nrog cov hauv qab no:


Hydraulic lifting Homogenizer

Hydraulic lifting Homogenizer

Pneumatic Lifting Homogenizer

Pneumatic Lifting Homogenizer


Electric Lifting Homogenizer

Fais Lifting Homogenizer

Vacuum Type Homogenizer

Nqus Homogenizer


ELE: Koj Tus Kws Tshaj Lij Siab Siab Shear Homogenizer Chaw Tsim Tshuaj


Ntau tshaj 25 xyoo kev tsim khoom

Shanghai ELE,  with RD, factory, global sales, engineers and market together, is largest manufacturer of High Shear Homogenizer located over more years.

High Shear Homogenizer factory

ELE tshuab yog tsim los ntawm precision grinder tshuab, tshuab dhos tshuab, tho txawv tshuab, polishing tshuab, drilling tshuab, dov tshuab, milling tshuab, CNC tshuab.


Nrog ib ncig ntawm 25 xyoo nplua nuj engineers nyob rau hauv cheeb tsam no, ELE nruj me ntsis tswj txhua txhua txheej txheem los ntawm raw khoom mus ua, mus assembling mus rau qhov kawg khoom xeem. nruj me ntsis tswj qhov raug thaum ua.


· The grinding cavity is consists of three groups of stator and rotor (2 layers, 4 layers and 6 layers), highly working accuracy, large capacity and wide viscosity, more suitble for industrial on-line production.


· High shear emulsion pump is best emulsifying effect and top efficiency, more suitable for production which need high requirement for emulsifying, then it is the first choice for the micro-emuslion production.


· According to your PH, there are materials of ss304 and 316L for your choice.


· Adopting double mechanicial seal also can configure water protector


· It is elastic connection, low noisy and table performance.


· It can design jacket for cooling and heating. 


ELE® Company has been certified by the society by virtue of its excellent quality and excellent performance in the industry .

ELE has obtained CE ,SGS ,TUV Certification, also support other third-party by ISO,BV ... ELE is the only manufacturer who has its own mechanical seal patent in Shanghai.  Patent No.: 201610459850.7


Peb tau txais kev qhuas zoo los ntawm ntau tus neeg muas zaub los ntawm Asia, Europe, Africa, thiab sab qaum teb thiab sab qab teb ntawm America, tias ELE homogenizer muaj cov nyhuv homogenizing zoo dua thiab kev ua haujlwm zoo, cov khoom siv tom qab ua tiav tsis muaj kev sib cais thiab sediment.


Kev Tswj Xyuas Zoo


1, Peb pib los ntawm kev tshuaj xyuas cov ntaub ntawv raw rau tshuab ntau lawm. Tag nrho cov pa roj carbon steel lub cev, stainless hlau lub ntsiab ua hauj lwm lub cev thiab lwm yam accessories yog los ntawm nto moo hlau thiab steel foundries nyob rau hauv Tuam Tshoj. Txhua batch ntawm raw khoom yog muab nrog cov ntaub ntawv xeem cov ntaub ntawv, thiab cov muaj pes tsawg leeg ntawm carbon steel yuav tsum tau raws li cov kev cai ntawm American Standard 1045 thiab din C45. Stainless hlau yuav tsum ua tau raws li cov kev cai ntawm American Standard ASTM a240 thiab Din1.4301 (x5crni18-10).

 

2, Txhua kauj ruam ntawm kev txiav, sib tsoo, stamping, dabtsi yog khoov, xuas nrig ntaus thiab vuam muaj ELE kos duab specifications. ELE lub tuam txhab muaj - cov cuab yeej siv tshuab precision, txhua tus neeg ua haujlwm muaj ntau tshaj 15 xyoo ntawm kev paub. Lub chaw machining txheem ntawm txhua qhov chaw muaj nws tus yam ntxwv, tshwj xeeb tshaj yog nyob rau hauv lub dav hlau. Nyob rau hauv tus txheej txheem ntawm crankshaft machining, qhov tseeb yog nruj me ntsis tswj nyob rau hauv ntxiv los yog rho tawm 0.01mm. Txhawm rau kom txo tau cov kua xau, peb yuav luag txhua tus siv chamfer vuam. Qhov no kuj Indirectly ua rau peb cov nqi ua yog siab tshaj ntawm feem ntau ntawm peb cov phooj ywg.

 

3, Peb muaj cov neeg ua haujlwm tshwj xeeb los saib xyuas thiab tshuaj xyuas tag nrho cov khoom sib txuas. Thaum pom cov khoom tsis yog- tus qauv lossis cov khoom tsis tsim nyog, lawv yuav raug rov ua dua lossis muab pov tseg thaum thawj zaug. Tiv thaiv kom tsis txhob ntws mus rau qhov txuas txuas ntxiv thiab cuam tshuam rau qhov zoo ntawm cov khoom kawg.


Muaj peev xwm ua haujlwm tau zoo

1.Before order, customer can take materials to our lab and make test grindings, spot-testing parameters 

zoo li particle loj faib, tau txais cov ntaub ntawv txhim khu kev qha rau kev xaiv qauv;

2.Peb muab koj phau ntawv operatian los ntawm Suav lossis Askiv;

3.Peb muab koj Cov Yeeb yaj kiab rau kev teeb tsa thiab kev saib xyuas ua lus Askiv thiab Suav;

4.Nrog peb xyoos ntawm cov khoom seem seem kom ntseeg tau tias siv tau zoo thiab ua rau koj tsis muaj teeb meem;

5.Nyob rau hauv 12-hli lub sijhawm lav, peb cog lus tias yuav hloov qhov puas tsuaj dawb los ntawm huab cua lossis hiav txwv;

6.Tom qab xa khoom, peb tus kws tshaj lij engineers yuav muab rau ntawm - qhov chaw qhia kev debugging dawb xwb, raws li cov yam ntxwv sib txawv ntawm cov khoom siv, los teeb tsa cov kev ua haujlwm tsis zoo ntawm lub zeb thiab xyuas kom pom kev sib tsoo cov cuab yeej zoo khiav haujlwm;

7.Tom qab lub sijhawm lav, peb muab kev pabcuam tu thiab tu, tsuas yog them tus nqi;

8.Meanwhile, peb cov kws tshaj lij kev sib tsoo tuaj yeem muab kev pabcuam kev pabcuam pub dawb rau koj.


Cov Ntaub Ntawv Cov Qauv

Qauv

Lub zog (kw)

Kev sib hloov ceev (rpm)

Flow (m3/h)

Kev nkag

(mm)

Tawm

(mm)

TSI 401/3

1.1/1.5

3000

0.5

DN40

DN 32

TSI 405/3

4

3000

2

DN40

DN 32

TSI 410/3

7.5

3000

4

DN 50

DN40

TSI 415/3

11

3000

6

DN 60

DN 50

TSI 420/3

15

3000

12

DN 60

DN 50

TSI 425/3

18.5

1500/3000

16

DN 60

DN 50

TSI 430/3

22

1500/3000

18

DN 60

DN 50

TSI 450/3

37

1500

26

DN100

DN80 ua

TSI 460/3

45

1500

30

DN125

DN100

TSI 475/3

55

1500

32

DN125

DN100

TSI 490/3

75

1500

45

DN125

DN100

TSI 510/3

90

1500

55

DN125

DN100

TSI 530/3

110

1500

70

DN150

DN125


High Shear Homogenizer: Qhov kawg FAQ Qhia


Dab tsi yog High Shear Homogenizer Tov Khoom?


Lub siab shear homogenizer yog lub tshuab uas yuav shear, disperse thiab impinge cov khoom los ntawm lub siab -kev sib hloov ceev ntawm homogeneous lub taub hau txuas nrog lub cav. Nyob rau hauv txoj kev no, cov khoom yuav dhau los ua ilv thiab txhawb kev sib xyaw ntawm cov roj thiab dej. Siv dav hauv cov tshuaj pleev ib ce, da dej gel, tshuaj pleev thaiv hnub, thiab ntau lwm cov khoom qab zib yog siv hauv emulsifier. Kev lag luam khoom noj khoom haus hauv cov kua ntses, kua txiv hmab txiv ntoo, thiab lwm yam Cov tshuaj pleev rau hauv kev lag luam tshuaj. Petrochemical, xim, xim, number case thiab lwm yam yuav siv high shear homogenizer.


High Shear Homogenizer

Dab tsi yog shearing homogenization?


Precision txuam ntawm rotor thiab stator, ua hauj lwm lub taub hau (rotor thiab stator forgings) claw qauv, ob-txoj kev suction, siab shear efficiency.


Intermittent siab shear dispersion emulsifying homogenizer yog tsim los ntawm high zaus, muaj zog circumferential tangential tshaj tawm, angular tshaj tawm thiab lwm yam kev kinetic zog efficiency los ntawm kev kub ceev thiab ruaj khov kev sib hloov ntawm rotor. Nyob rau hauv qhov kev txiav txim ntawm stator, muaj zog thiab reciprocating hydraulic shear, kev sib txhuam, centrifugal extrusion, kua ntws sib tsoo thiab lwm yam kev cuam tshuam yog tsim nyob rau hauv qhov tsim nyog nqaim clearance ntawm lub stator thiab rotor. Cov khoom siv rov ua dua tshiab hauv cov txheej txheem ua haujlwm saum toj no hauv lub thawv, thiab cov khoom kawg tau txais.


Dab tsi yog Daim Ntawv Thov Cheeb Tsam ntawm High Shear Homogenizer Tov Khoom?


Emulsifier muaj ntau yam kev siv, xws li cov nplaum, xim pleev xim, tshuaj pleev ib ce, khoom noj, tshuaj, yas resin, luam ntawv thiab dyeing, number case, asphalt thiab lwm yam lag luam muaj ntau yam kev siv.


Cov tshuaj zoo: plastics, fillers, adhesives, resins, silicone roj, sealants, slurry, surfactants, carbon dub, defoaming agents, brighteners, tawv additives, coagulants thiab hais txog.


Petrochemical kev lag luam: hnyav roj emulsification, diesel roj emulsification, lubricating roj, thiab lwm yam.


Kev lag luam tshuaj txhua hnub: ntxuav cov hmoov, tshuaj ntxuav cov hmoov, kua xab npum, txhua yam tshuaj pleev ib ce, khoom tu tawv nqaij, thiab lwm yam.


Xim xim: xim pleev xim, sab hauv thiab sab nrauv phab ntsa, dej-raws li roj xim, nano xim, txheej additives, luam ntawv number case, luam ntawv number case, textile dyes, pigments, thiab lwm yam.


Biomedicine: qab zib txheej, txhaj tshuaj, tshuaj tua kab mob, protein dispersant, tshuaj qab zib, khoom kho mob, thiab lwm yam.

Tshuaj tua kab thiab chiv: tshuaj tua kab, tshuaj tua kab mob, emulsion, tshuaj tua kab additives, chiv, thiab lwm yam.


Khoom noj khoom haus kev lag luam: chocolate plhaub, txiv hmab txiv ntoo pulp, mustard, residue ncuav mog qab zib, zaub xam lav hnav khaub ncaws, dej qab zib, txiv nkhaus taw kua txiv, txiv lws suav pulp, qab zib tov, zaub mov essence, additives, thiab lwm yam.


Nano khoom: nano calcium carbonate, nano txheej, txhua yam nano khoom additives, thiab lwm yam.


Txoj kev asphalt: zoo tib yam asphalt, hloov asphalt, emulsified asphalt, hloov emulsified asphalt, thiab lwm yam.


Vim Li Cas Koj Thiaj Xav Tau High Shear Homogenizer Tov Khoom?


Emulsions yog daim ntawv siv ntau tshaj plaws hauv cov tshuaj pleev ib ce, xws li cov kua dej mus rau cov nplaum nplaum. Yog li ntawd, kev sib tham ntawm emulsions yog qhov tseem ceeb heev rau kev tshawb fawb thiab kev tsim khoom, nrog rau kev khaws cia thiab siv cov tshuaj pleev ib ce. Nyob rau hauv txoj kev no, cov khoom yuav dhau los ua ilv thiab txhawb kev sib xyaw ntawm cov roj thiab dej.


Dab tsi yog qhov txwv ntawm kev siv lub siab Shear Homogenizer?


High Shear Homogenizer feem ntau yog batch ua, thaum batch cov ntaub ntawv tshaj 1000L ib batch, Nws yog ib qho nyuaj los xyuas kom meej tias cov khoom nyob rau hauv lub nkoj yog tusyees dispersed thiab sheared. Yog li hais kom phim lub twj homogenizer ua haujlwm ua ke.


Beside capacity limitations , high shear homogenizer popular use slurry grinding , its rotor and stator high speed rotation to shear slurry particle size, it normal can reduce to micron grade , can not arrive nano size , if ask particle arrive nano size , need match with ELE bead mill 


Cov Cheebtsam twg ua rau High Shear Homogenizer Tov Khoom?


High Shear Homogenizer Mixer mainly composed of motor and Homogenizer head  and base frame and electronic control system

Yeem: Pneumatic lifting / hydraulic nqa.


Dab tsi yog Cov Qauv Zoo rau Zoo Siab Shear Homogenizer Tov Khoom?


Experienced customers know that,homogenizer head is most parts  of high shear homogenizer, good quality high shear homogenizer must need good homogenizer rotor and stator as belo


1)  Narrow rotor and stator gap 

as you know the high shear homogenizer working principle is motor drive rotor in high speed rotate, high speed rotor and  fixed stator forming a strong shear force to shear materials to micron size,like scissor, so of course is  the rotor stator gap more small , the shear force more high for materials

it more need  precision processing, we adopt most advanced technology for rotor and stator ,rotor and stator can arrive mini 0.10-0.15mm clearance ,  when the motor rotate at high speed,it shear force very strong , thus homogenizer very good 


2)  precision forging rotor and stator 

rotor and stator after forging will more hard, more durable use ,some factory for save cost , not forging for rotor and stator 

Thus  rotor and stator is soft , after use sometime , it will be worn , it will affect emulsion effect 


Lub hauv paus ntsiab lus ntawm High-shear Homogenizer yog dab tsi?


Precision txuam ntawm rotor thiab stator, claw qauv ntawm lub taub hau ua hauj lwm (tsim ntawm rotor thiab stator forgings), ob - txoj kev suction thiab siab shear efficiency.

Principle of a High-shear Homogenizer

Qhov sib cuam tshuam siab shear dispersion emulsification homogenizer ua kom tiav kinetic zog efficiency ntawm cov zaus thiab muaj zog circumferential tangent ceev thiab angular ceev los ntawm siab - ceev thiab ruaj khov rotor; Nyob rau hauv qhov kev txiav txim ntawm stator, muaj zog thiab reciprocating hydraulic shear, kev sib txhuam, centrifugal extrusion, kua ntws sib tsoo thiab lwm yam kev cuam tshuam tau tsim nyob rau hauv qhov sib txawv me me ntawm stator thiab rotor. Cov khoom siv los ntawm cov txheej txheem ua haujlwm saum toj no hauv lub thawv, thiab thaum kawg tau txais cov khoom.

 

Intermittent siab shear txheej txheem ua haujlwm:

 

1. Nyob rau hauv lub centrifugal quab yuam tsim los ntawm lub siab -rotating rotor ceev, cov ntaub ntawv nyob rau hauv daim duab yog nqus mus rau hauv lub chav ua hauj lwm los ntawm lub sab sauv thiab sab noj chaw ntawm lub taub hau ua hauj lwm tib lub sij hawm.

 

2. Lub zog centrifugal muaj zog cuam tshuam cov khoom siv rau hauv qhov nqaim thiab meej qhov sib txawv ntawm stator thiab rotor los ntawm cov kev taw qhia radial. Nyob rau tib lub sijhawm, cov khoom yog pib tawg thiab emulsified los ntawm centrifugal extrusion, cuam tshuam thiab lwm yam quab yuam.

 

3. Ua kom muaj qhov nrawm nrawm ntawm qhov tsawg kawg nkaus 15m / s ntawm qhov kawg ntawm qhov siab - nrawm rotating rotor, txog li 40m / s, thiab tsim muaj zog txhua yam thiab hydraulic shear, kua txheej kev sib txhuam, cuam tshuam thiab tsim kua muag, kom cov ntaub ntawv tuaj yeem tawg tag nrho, emulsified, homogenized, tawg thiab ejected los ntawm stator slot tib lub sijhawm. Lub tshuab emulsifying shears, disperses thiab cuam tshuam cov ntaub ntawv los ntawm lub siab -kev sib hloov ceev ntawm homogenizing lub taub hau txuas nrog lub cav. Nyob rau hauv txoj kev no, cov khoom yuav dhau los ua ilv thiab txhawb kev koom ua ke ntawm cov roj thiab dej. Sauce, kua txiv hmab txiv ntoo, thiab lwm yam hauv kev lag luam khoom noj. Ointment hauv kev lag luam kws tshuaj. Cov tshuab emulsifying yog siv rau hauv kev lag luam petrochemical, xim, txheej number case, thiab lwm yam. Daim ntawv thov ntawm kev sib xyaw, nplawm, dispersion, homogenization, emulsification thiab sib tsoo hauv cov txheej txheem ntawm kev sim lossis kev tsim khoom.

 

4. Cov khoom tsis tu ncua ejected los ntawm radial kev taw qhia ntawm kev kub ceev, hloov cov kev taw qhia ntws nyob rau hauv lub tsis kam ntawm cov khoom nws tus kheej thiab lub thawv phab ntsa. Nyob rau tib lub sij hawm, nyob rau hauv qhov kev txiav txim ntawm lub Upper thiab qis axial suction quab yuam generated nyob rau hauv lub rotor cheeb tsam, lub Upper thiab qis zog overturning turbulence yog tsim. Tom qab ob peb lub voj voog, cov ntaub ntawv thaum kawg ua tiav cov txheej txheem ntawm dispersion, emulsification thiab homogenization.



Dab tsi yog qhov cuam tshuam rau kev ua tau zoo ntawm High Shear Homogenizers Tov Khoom?


1. Daim ntawv ntawm lub taub hau emulsifying (batch hom thiab nruam hom)

2. Tus nqi shear ntawm lub taub hau emulsifying (qhov loj dua cov nyhuv, qhov zoo dua)

3. Cov qauv hniav ntawm lub taub hau emulsifying

4. Lub sij hawm uas cov khoom nyob hauv cov phab ntsa tawg. (Nws tuaj yeem suav tau tias yog tib lub cev muaj zog, qhov tsawg dua qhov ntws, qhov zoo dua qhov cuam tshuam)

5. Muaj pes tsawg lub voj voog (qhov ntau, qhov zoo dua qhov ua tau zoo)


Cim npe nrov: EBR Series High Shear Homogenizer, lwm tus neeg, manufacturers, nqi, nqe, kev muag khoom

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